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Empowering the Next Generation of High-Performance EMI Shielding Solutions

As demand grows for compact, high-performance electronics, W.S. Tyler applies 150 years of wire mesh expertise to engineer EMI shielding solutions that block electromagnetic interference, improve device performance, and meet the strictest industry standards for electromagnetic compatibility.

Protecting Sensitive Electronics in
High-Performance EMI Shielding Systems

Electromagnetic interference (EMI) can disrupt, damage, or degrade sensitive electronics. Woven wire mesh provides a durable, conductive barrier that absorbs and reflects electromagnetic waves, protecting components from both radiated and conducted interference.

Its open-weave design allows for airflow, heat dissipation, and pressure equalization, making it ideal for vents, enclosures, gaskets, and filters in high-density systems.

W.S. Tyler custom-engineers each mesh for specific shielding effectiveness, conductivity, and environmental durability. With precise control over mesh count, wire diameter, and alloy selection, we help you meet strict EMC requirements while keeping your systems running reliably in aerospace, defense, medical, and telecom environments.

EMI-Shielding-Diagram

Key applications include:

  • EMI shielding gaskets and seals

  • Ventilation panels and airflow screens

  • Enclosure linings and shielding housings

  • Filter elements with integrated shielding layers

  • Custom configurations for hybrid shielding systems

  • Architectural shielding 

Woven wire mesh stands out from other EMI shielding materials by combining conductivity, durability, and design flexibility. It offers a repeatable and scalable solution that aligns with industry standards, making it a trusted choice for engineers who require long-lasting, high-performance EMI protection.

Precision-Woven Wire Mesh Shielding Solutions for Reliable EMI Control

Woven wire mesh for EMI shielding offers reliable electromagnetic interference protection for sensitive electronic equipment. Engineered with uniform pore structure and high mechanical strength, wire mesh shielding solutions ensure consistent signal attenuation, structural durability, and long-lasting performance. Ideal for EMI shielding gaskets, ventilation panels, enclosure linings, and airflow screens, woven mesh meets stringent industry standards across aerospace, medical, telecom, and defense applications.

Challenges Woven Wire Mesh Shielding Can Solve

faviconElectromagnetic Interference (EMI) Disruption
Woven wire mesh acts as a conductive barrier that attenuates unwanted electromagnetic signals, protecting sensitive electronic components and ensuring system stability.

faviconSpace Constraints
Woven mesh can be fabricated to fit tight enclosures and complex geometries, offering a lightweight, low-profile shielding option ideal for miniaturized electronics.

faviconSignal Integrity Loss
With precise mesh geometry and material conductivity, woven wire mesh maintains clear signal transmission by blocking interference without impeding critical pathways.

faviconCorrosion and Environmental Degradation
W.S. Tyler offers woven wire mesh in corrosion-resistant alloys such as stainless steel, Monel, and nickel, ensuring long-term shielding performance in harsh environments.

faviconAir Flow in Shielded Electronics
The open-area design of woven wire mesh allows for controlled airflow and heat dissipation while still providing effective EMI shielding, reducing thermal buildup.

faviconCompliance With EMC Standards
Customizable mesh specifications allow engineers to meet stringent electromagnetic compatibility (EMC) requirements across a wide frequency range and diverse industries.

Maximum Shielding Performance and Reliability Start with The Right Alloy

W.S. Tyler offers woven wire mesh in a wide range of standard and specialty alloys engineered to meet the rigorous demands of EMI shielding applications. Each alloy offers unique benefits, ranging from high electrical conductivity
and magnetic permeability to superior corrosion resistance and mechanical strength. Whether your application
requires copper for maximum signal attenuation, stainless steel for structural durability, or Monel for harsh
environments, our material options provide the performance and flexibility needed to meet today’s electromagnetic compatibility (EMC) standards. Explore the tabs below to learn how each alloy supports reliable EMI shielding
across various industries and operating conditions.
Stainless Steel

Stainless steel is a go-to alloy when mechanical strength and corrosion resistance are just as important as shielding performance. While it’s not as conductive as copper, it still provides effective EMI attenuation and is exceptionally durable.

Stainless mesh is ideal for applications that require long-lasting structural integrity, such as vents, shielding panels, and combined EMI/filtration systems. Grade 316 offers superior corrosion resistance, especially in marine and chemical settings.

Best for:
Industrial, medical, and military applications where durability, hygiene, and environmental resistance are critical.

Copper

Copper is the gold standard for EMI shielding because it has one of the highest electrical conductivities of any industrial metal. This makes it extremely efficient at attenuating both electric and magnetic fields, especially in high-frequency applications.

Copper mesh is ideal when maximum shielding effectiveness is required. It is easy to weave into fine mesh patterns, making it suitable for detailed enclosures, gaskets, and vents. However, it is relatively soft and can oxidize, which may require surface treatment depending on the environment.

Best for:
High-frequency electronics, precision enclosures, and general-purpose EMI shielding where conductivity is the top priority.

Aluminum
Use the FAQ section of your site to answer those routine questions that always come up and need to be answere

Aluminum is lightweight, moderately conductive, and easy to form, making it suitable for applications where weight is a concern but shielding is still required. However, aluminum naturally forms an oxide layer that can reduce conductivity, so it’s often used with surface treatments or combined with other materials.

Aluminum mesh is excellent for EMI shielding panels and enclosures that need to remain light, such as in aerospace, mobile electronics, or high-performance telecom infrastructure.

Best for:
Weight-sensitive applications in aerospace, transportation, and portable electronics.

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Nickel

Nickel mesh excels at low-frequency magnetic field shielding, thanks to its high magnetic permeability. While not as conductive as copper, its magnetic properties make it uniquely suited for applications where magnetic interference is the dominant concern.

Nickel is particularly effective in environments where magnetic shielding is more important than electrical shielding. It is also corrosion-resistant and performs well in high-temperature conditions.

Best for:
Medical imaging systems, power electronics, and other applications exposed to strong magnetic fields.

Monel

Monel is a specialty alloy composed primarily of nickel and copper, giving it strong EMI shielding properties and exceptional corrosion resistance, especially against seawater and acids.

This alloy is frequently used when both electrical performance and extreme environmental durability are needed. It holds up well in high-temperature and corrosive environments where standard alloys may fail.

Best for:
Aerospace systems, naval electronics, chemical processing, and defense equipment.

Proven Conductive Coatings for Effortless Shielding

Maintaining peak shielding performance is simple. With durable stainless steel construction, our conductive-coated wire mesh can be easily wiped clean, backflushed, and cleared of debris, ensuring long-lasting, reliable protection with minimal effort.

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EMI-Shielding-Mesh-Coating
EMI-Shielding-Wire-Mesh-Count

Tailored Specifications

Every shielding application is unique. That’s why our wire mesh solutions are available with tailored specifications, adjusted to meet your exact performance, size, and material requirements. Get the fit and function you need to achieve best-in-class results.

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Engineered for Compliance

When it comes to EMI shielding, there’s no room for compromise. Our wire mesh solutions are precision-engineered to align with the industry’s most rigorous standards, ensuring consistent, dependable performance in critical applications. From material integrity to dimensional accuracy, every element is designed with compliance in mind—so you can move forward with confidence.

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Wire-Mesh-Percentage-of-Open-Area

Trusted Engineering for Consistent Shielding

Elevate The Possibilities of EMI Shielding

Learn how woven wire mesh enables high-performance solutions by delivering consistent filtration, structural support, and precision across critical applications in science, industry, and technology.

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Frequently Asked Questions

What makes woven wire mesh effective for EMI shielding?
Woven wire mesh functions as a physically robust, electrically conductive barrier that disrupts and attenuates electromagnetic waves through reflection and absorption. Unlike foams or coatings that may degrade or lose conductivity over time, wire mesh provides consistent performance across a wide frequency spectrum, including both electric and magnetic field shielding. Its repeatable weave pattern and precisely controlled open area allow engineers to tailor mesh properties to the exact shielding effectiveness (SE) needed for their environment, delivering dependable protection in everything from handheld devices to high-voltage enclosures. The ability to balance conductivity, airflow, and structural strength makes it a multifunctional solution that supports both electrical and mechanical design requirements.
Which alloy should I choose for my EMI shielding application?

Choosing the right alloy is critical to achieving optimal shielding effectiveness, durability, and environmental compatibility. For example:

  • Copper offers the highest conductivity for maximum attenuation across high-frequency ranges.

  • Stainless steel delivers strong EMI suppression with unmatched mechanical strength and chemical resistance.

  • Monel withstands extreme corrosion in marine and chemical environments, making it ideal for mission-critical systems.

  • Nickel excels in magnetic field attenuation at low frequencies, such as in power electronics and MRI shielding.

W.S. Tyler weaves mesh using standard and specialty alloys with proven shielding performance, allowing engineers to align material properties with their application’s mechanical, electrical, and environmental requirements, ensuring long-term reliability and compliance.

Can wire mesh be used in environments that require airflow or ventilation?
Yes.  This is one of woven wire mesh’s biggest advantages. While solid barriers block EMI effectively, they also restrict airflow and heat dissipation, which can lead to thermal buildup and reduced component life. Wire mesh, on the other hand, provides a dual-function solution. Its open weave structure allows for natural convection, pressure equalization, and moisture drainage, all while maintaining strong EMI attenuation. This makes it ideal for shielding vents, fan guards, and housing panels where EMI control must be balanced with ventilation needs. The mesh can be engineered to meet precise airflow-to-shielding ratios, offering design flexibility without compromising system performance.
How does woven wire mesh compare to other EMI shielding materials like conductive coatings or foams?

Unlike temporary or single-use shielding materials, woven wire mesh is a long-lasting, mechanically strong, and highly customizable solution. Conductive foams and coatings may initially offer shielding, but they tend to break down under vibration, moisture, heat, or repeated assembly. In contrast, wire mesh can be:

  • Formed into gaskets and seals

  • Layered into complex shielding systems

  • Reused without degradation

  • Used across a wide temperature range

Its structural integrity and repeatable performance mean fewer maintenance cycles, reduced failure rates, and greater long-term ROI. Wire mesh also enables precise control over shielding effectiveness, making it a more targeted and engineering-friendly option than spray-on solutions or flexible materials with variable performance.

Can woven wire mesh be customized to meet specific EMI shielding requirements?

Yes. In fact, customization is where woven wire mesh truly excels. W.S. Tyler produces mesh with engineered control over wire diameter, mesh count, and open area, allowing you to fine-tune the mesh for the exact shielding effectiveness needed across your frequency range. Mesh can also be formed into custom gaskets, cylindrical filters, or multi-layered composite panels, depending on the application's shape, airflow needs, and EMI threat level.

Need to meet military, aerospace, or medical EMC standards? We work with engineers to ensure mesh solutions are certified, scalable, and integration-ready, whether you’re designing for a prototype or mass production. The ability to fabricate shielding mesh with tight tolerances and material consistency makes it ideal for critical environments where failure is not an option.

Discover the Potential of Wire Mesh in EMI Shielding

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Schedule your meeting with a W.S. Tyler advisor to get started.